The Short Guide to Preventive Maintenance

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Practical guide for maintenance leaders

The Short Guide to Preventive Maintenance

Still spending your days fighting breakdowns? Fiix's short guide shows how to shift from reactive repairs to scheduled preventive maintenance, what a CMMS should handle for your team and the seven questions to put to every vendor. See how Ardagh Group unified maintenance across seven facilities along the way.

  • CMMS vs EAM explained
  • Seven vendor questions
  • Ardagh Group case study

What you'll get

This guide takes you from the case against unplanned maintenance to choosing and rolling out a CMMS that keeps your preventive maintenance program on schedule.

Maintenance types defined

Clear definitions of preventive, TPM, predictive and planned run-to-failure maintenance, and how they fit together.

CMMS vs EAM

How the two software categories differ across the asset lifecycle and which suits maintenance teams best.

Four-step buying process

Define the problem, gather stakeholders, get user buy-in and evaluate vendors with seven pointed questions.

Real rollout example

How Ardagh Group implemented a CMMS in five steps across seven facilities and optimized its PMs.

If your technicians spend more of the day chasing breakdowns than working through a schedule, you already know what it costs: rushed repairs, parts ordered at premium prices, and production that stalls while someone diagnoses a fault under pressure. The Short Guide to Preventive Maintenance, from CMMS provider Fiix, is written for maintenance managers, plant leaders and reliability teams who want to move from firefighting to planned work. It also helps those teams decide what software should support that shift.

Why unplanned downtime keeps winning, and where preventive maintenance fits

Few maintenance teams choose reactive work. It builds up when upkeep competes with other priorities and the budget goes elsewhere. The guide starts by showing why unplanned maintenance hurts on three fronts: cost, efficiency and safety. It supports the argument with industry research and survey findings from North American manufacturing facilities, so you have something solid to point to when you make the case internally.

From there it clears up terminology that often gets muddled. Planned maintenance covers more than many people assume. You'll see how preventive, predictive, total productive maintenance and even deliberate run-to-failure fit together under one plan. You'll also see why preventive maintenance is the foundation to build first, whatever your longer-term ambitions are for reliability.

CMMS vs EAM: picking maintenance management software your team will actually use

Once the case for planned maintenance is clear, the next question is tooling. Two categories dominate the conversation: enterprise asset management (EAM) software and computerized maintenance management systems (CMMS). The difference matters more than a feature comparison suggests. The guide explains where each one sits across an asset's life cycle. It also explains why the system with the richest feature set may not be the one your technicians will open every day.

That distinction drives adoption, and adoption drives results. A system nobody uses produces nothing. You'll get a plain account of what a CMMS does for PM scheduling and daily maintenance work, including how it can:

  • trigger preventive work orders automatically when they come due
  • put asset history, manuals and procedures in one place for technicians
  • track parts, labor and costs so repair or replace decisions rest on data
  • report on failures, downtime and spending patterns

The guide also includes a perspective from a practitioner who runs TPM at a global manufacturer, explaining why he considers this kind of system the base of a world class maintenance organization.

A practical path from CMMS selection to rollout

Buying software is only part of the work. A CMMS is only as good as the data people put into it, and plenty of implementations stall because users were never brought along. The final chapter treats CMMS selection as a sequence. You start by defining the problem you're actually trying to solve. You then bring in the people who will touch the system, a group that reaches well beyond the maintenance department, and you earn their buy-in before any vendor demo.

When it is time to compare products, the guide gives you seven big questions to put to any vendor. They cover fit, usability, total cost and how the system will work alongside what you already run. They are written to help you rank options against your own must-haves rather than a vendor's pitch.

To show how this plays out in a real operation, the guide includes the story of Ardagh Group, a global glass and metal packaging manufacturer that introduced a CMMS across seven facilities. You'll read how the team went from inconsistent work practices, with everyone doing things their own way, to a shared approach. You'll also see how they sequenced the rollout and what they found once they began optimizing their PMs. It is a useful reference if you expect to pilot at a few sites before going wider.

Download The Short Guide to Preventive Maintenance to get the full picture. It covers the research on what unplanned work costs, a clear breakdown of CMMS vs EAM, the seven buying questions, and the Ardagh Group implementation story. The guide also points you to Fiix's CMMS feature scoring calculator, which helps you compare vendors once your shortlist takes shape. Fill out the form to get your copy and start building a maintenance plan you control.

Download The Short Guide to Preventive Maintenance

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